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Pvc 水管设备

PVC 管材设备

管子简介

  1. 它具有良好的拉伸和抗压强度,但其柔韧性不如其他塑料管。
  2. 低流体阻力:PVC-U管壁非常光滑,对流体阻力很小。其粗糙度系数仅为0.009。其输水能力比同管径铸铁管高20%,比混凝土管高40%.
  3. 优良的耐腐蚀性和耐化学性:PVC-U管道具有优良的耐酸、耐碱、耐腐蚀性,不受潮湿水和土壤pH值的影响,管道敷设时无需防腐处理。
  4. Anti-bite: PVC-U管不是营养来源,因此不会被啮齿动物腐蚀。根据密歇根国家卫生基金会的一项试验,老鼠不会咬PVC-U管。
  5. 具有良好的水密性:PVC-U管的安装,无论是粘接还是橡胶圈连接,都具有良好的水密性。
  6. 性能测试:固化时间、收缩率、劈裂强度、拉伸性能、剥离强度、热稳定性、适用期、储存期、有害物质释放.

我公司拥有全套PVC管材挤出生产线,包括四腔管材挤出生产线、双腔管材挤出生产线和大口径管材挤出生产线。我公司还将提供PVC管生产的基本配方,客户可根据配方轻松调整。我们制造各种PVC管生产设备,包括U-PVC、C-PVC、M-PVC、PVC-O管等。
我们的PVC管材挤出生产线可生产最小尺寸为16mm至1000mm的单层或多层PVC管材r.

Model Pipe Range (mm) Output Capacity (kg/h) Main Motor Power (kw)
PVC32SS* 16 - 32 (×4) 180 - 250 22 - 37
PVC63 16 - 63 180 - 250 22 - 37
PVC63SS* 16 - 63 (×2) 250 37
PVC110 20 - 110 250 37
PVC160 50 - 160 250 37
PVC250 75 - 250 450 55
PVC450 110 - 450 450 - 800 55 - 110
PVC630 250 - 630 800 110
PVC800 315 - 800 1000 132
PVC1000 400 - 1000 1200 160
S* means double-strand/cavity, two pipes produced at same time.
SS* means four-strand/cavity, four pipes produced at same time.
 Production Line Parameter (for reference only, can be customized)

Machine include the following procedure:

raw material preparation

 

1.  Extruder

1.1 Siemens PLC
1.2 Quality Screw and Barrel
1.3 Air Cooled Ceramic Heater
1.4 High Quality Gearbox and Distribution Box
1.5 Better Cooling of Gearbox1.6 Advanced Vacuum System

1.7 Easy Cable Connection
Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC pipe. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing
effect and high capacity.

2. die head

2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 CNC Processing
2.4 High Quality Material

Extrusion die head apply bracket structure, each material flow channel is placed evenly. Each channel is after heat treatment,
mirror polishing and chroming to ensure material flow smoothly.
Die head is modular design, easy for changing pipe sizes, assembling, dismantle and maintenance. Can produce single layer or multi-layer pipe.

3.Vacuum Tank. 

Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is
in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe
shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe

3.1 Strong Cooling for Calibrator
3.2 Better Support for Pipe
3.3 Silencer
3.4 Pressure Relief Valve

3.5 Double Loop Pipeline

3.6 Water, Gas Separator

3.7 Full Automatic Water Control

3.8 Centralized Drainage Device

   

4. Cooling Tank.

4.1 Pipe Clamping Device
4.2 Water Tank Filter
4.3 Quality Spray Nozzle
4.4 Pipe Support Adjusting Device
4.5 Pipe Support Device

5.Haul off unit.

Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device

6. Cutter.

6.1 Aluminum Clamping Device
6.2 Advanced Hydraulic System
6.3 Dust Collection System
Cutter controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting. Customer can set the length of pipe they want to cut

7.

Full Automatic Belling Machine

7.1 Pipe Cleaning System
7.2 Infrared Heating System

7.3 Central Height Adjustment
To make socket at pipe end which is easy for pipe connection. There are three types of belling type: U type, R type and Square
type. We provide belling machine which can finish belling of pipe on line fully automatic. From minimum size 16mm to maximum size
1000mm, can with multi heating oven and belling station.